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Liner wear in jaw crushers

A small jaw crusher originally designed for testing the properties of rock material was modified (see Fig. 2). ... Discrete element method (DEM) is used to simulate an impeller-tumbler experimental rig designed to assess the performance of materials under impact-abrasion wear. The numerical study on wear incorporates Archard's equation to ...

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Assessing the energy efficiency of a jaw crusher

For a selected optimised case an attempt was made to simulate the jaw crusher using a commercial software for discrete element modelling (DEM), after first …

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Jaw Crusher Based on Discrete Element Method

In order to analyze the force condition and crushing power of crusher teeth plate, the discrete element method models of jaw crusher and double-cavity jaw crusher are set up respectively using EDEM, a kind of software for discrete element analysis.

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Sensors | Free Full-Text | Modelling of Gyratory Crusher …

A gyratory crusher is a key mineral processing asset in a comminution circuit. Monitoring and predicting the crusher liner wear is essential to ensure the throughput and product quality are maintained during production. This study developed a digital sensor and a discrete element modelling (DEM)-coupled methodology to monitor …

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A fundamental model of an industrial-scale jaw crusher

The output product of a jaw crusher was studied by Olaleye, 2010, Mu et al., 2013 in terms of how it varies with ore body strength as well as using Discrete Element Modelling (DEM) techniques. A useful and trustworthy model requires an understanding of the modelling approach and the involved physics.

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Crushing Metrics: A Guide to Jaw Crusher Capacity …

Simulation software, such as discrete element modeling (DEM), can provide highly accurate capacity estimates by simulating the interactions between individual particles within the crusher. These simulations consider factors such as particle size, shape, and material properties. ... Jaw crusher capacity calculation is a critical aspect of ...

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Mathematical modeling of a vertical shaft impact crusher …

Request PDF | Mathematical modeling of a vertical shaft impact crusher using the Whiten model | Vertical Shaft Impact (VSI) crushers have been used as interesting alternatives to cone crushers ...

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DEM Simulation of Laboratory-Scale Jaw Crushing of a

The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral …

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Review of Discrete Element Modelling in Optimisation of …

This review paper has focused on optimisation of energy consumption during comminution process within the crushing chambers of a single toggle jaw crusher using Genetic Algorithms (GA) and Discrete Element Modelling (DEM). This review paper has focused on optimisation of energy consumption during comminution process within the …

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Discrete Element Modeling of the Breakage of Single …

To gain a better insight into the comminution process in this device, discrete element modeling (DEM) simulations were conducted to study the breakage of a single particle for the crusher operated under two different dynamic conditions, i.e., (1) a stationary top disc and (2) both discs rotating at the same speed.

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A fundamental model of an industrial-scale jaw crusher

DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model. The Discrete Element Method (DEM) is a numerical method that is …

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Minerals | Free Full-Text | DEM Simulation of Laboratory …

The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral …

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Discrete element modelling of a rock cone crusher

Cleary P W [4] simulated the crushing model by using discrete element method, and studied the existing jaw crusher based on the estimation of power, particle size distribution, productivity and ...

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Discrete element modelling of a rock cone crusher

The feasibility of the discrete element method to model the performance of a cone crusher comminution machine has been explored using the particle rep…

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Dynamics Analysis and Chaos Identification of Compound Pendulum Jaw

A dynamic model of the working mechanism of a compound pendulum jaw crusher with clearance is established by the Lagrange multiplier method (LMD) based on the L-N contact force model and modified Coulomb friction force model. The correctness of the dynamic model is verified by MATLAB and Adams comparison simulation, and the …

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Assessing the energy efficiency of a jaw crusher

With a lab-scale jaw crusher as a test case, an optimisation was made on how to operate it most energy-efficiently by using an evolutionary algorithm numerical method. For a selected optimised case an attempt was made to simulate the jaw crusher using a commercial software for discrete element modelling (DEM), after first …

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Discrete element modeling for predicting breakage …

Semantic Scholar extracted view of "Discrete element modeling for predicting breakage behavior and fracture energy of a single particle in a jaw crusher" by A. Refahi et al.

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Study on productivity of eccentric roll crusher based on …

Johansson at al. (2017) proposed a basic model for an industrial-scale jaw crusher, which predicted capacity and power consumption for various speeds and crusher settings. Fladvad and Onnela (2020) proposed a parameter study after investigating the influence of feed and jaw crusher parameters on aggregate quality in single-stage …

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Assessing the energy efficiency of a jaw crusher

With a lab-scale jaw crusher as a test case, an optimisation was made on how to operate it most energy-efficiently by using an evolutionary algorithm numerical method. For a selected optimised case an attempt was made to simulate the jaw crusher using a commercial software for discrete element modelling (DEM), after first simulating single ...

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Cone crusher modelling and simulation using DEM

In this paper the cone crusher, which utilizes this mechanism, is investigated using the discrete element method (DEM) and industrial scale experiments. The purpose of the work is to develop a virtual simulation environment that can be used to gain fundamental understanding regarding internal processes and operational responses.

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Predicting size distribution of jaw crusher product by using Discrete …

In the present study, Discrete Element Method (DEM) technique was applied to model the fracture behavior of a single spherical and cubic rock in a laboratory jaw crusher.

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A fundamental model of an industrial-scale jaw crusher

In order to analyze the force condition and crushing power of crusher teeth plate, the discrete element method models of jaw crusher and double-cavity jaw crusher are set up respectively using EDEM, … Expand

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Numerical Simulation of a Single and Double-Rotor Impact Crusher …

The Discrete element method (DEM) is an invaluable tool for studying comminution as it provides detailed information that can help with process analysis as well as trying out new equipment designs before the equipment is physically built. The DEM was used to analyse previous experimental work to gain some insight into the comminution …

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Simulation and optimization of gyratory crusher

First, the discrete element method (DEM) analysis model of the iron ore based on the bonded-particle model (BPM) is established. On this basis, the impacts of the mantle shaft angle, the concave angle, the eccentric angle, and the mantle shaft speed on the gyratory crusher performance are explored by the method of combination of DEM …

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Computer Simulation Methods for Crushing Process in an …

We studied the interaction between walls of the jaw crusher and bulk material by using discrete element method (DEM) in this paper. The article examines the …

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Simulation and optimization of gyratory crusher …

Semantic Scholar extracted view of "Simulation and optimization of gyratory crusher performance based on the discrete element method" by Zeren Chen et al.

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Automation experimental studies of grinding process in jaw crusher

In the presented work, a model of the crushing process in a jaw crusher using the Discrete Element Method (MDE) was realized. The use of modern software allowed studying in detail the impact of the cheeks of the crusher on the crushing material.

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Automation experimental studies of grinding process in jaw …

In the presented work, a model of the crushing process in a jaw crusher using the Discrete Element Method (MDE) was realized. The use of modern software …

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Application of the discrete element method for modeling of …

PDF | On Sep 29, 2016, I.I. Beloglazov and others published Application of the discrete element method for modeling of rocks crushing in a jaw crusher | Find, read and cite all the research you ...

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In the presented work, a model of the crushing process in a jaw crusher using the Discrete Element Method (MDE) was realized. The use of modern software allowed studying in detail the

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